Material Manufacturing & Validation | JCSportline Carbon Fiber Solutions

Material manufacturing & Validation

At Jcsportline, our material manufacturing capabilities are designed to support our customers in creating outstanding products. By offering stock products, rapid development, and globally competitive production, we make it easy for our customers to purchase and utilize our high-quality materials.

Whether you need a tube for a DIY project or a specialized component that adheres to specific engineering standards, we are equipped to meet your needs. Our services cater to diverse markets, including aerospace and defense, commercial equipment, and sports goods.

Although our roots are in the aeroparts industry, we excel in optimizing performance while keeping commercial cost considerations in mind. This unique combination of heritage and expertise allows us to deliver exceptional value across various sectors.

By sourcing high-quality carbon fiber filament from Toray and processing it into premium carbon fabric in our weaving factory, we ensure exceptional quality from the source. This meticulous attention to detail guarantees that every product meets the highest standards of quality and performance.

Our Material factory

Ensure quality from the source

Our state-of-the-art facilities then transform this premium raw material into top-grade carbon fabric through advanced weaving techniques.

This stringent control from procurement to production ensures that every component meets rigorous standards, guaranteeing superior quality and performance in all our products.

Our Material Services

Driving technology for leading brands

3K Twill

3K Plain

6K Twill

6K Plain

12K Twill

Satin Weave

Non-woven

Unidirectional

Bidirectional

12K Plain

We're ensuring your success with the finest materials

Regarding Validation

Our dedication to quality goes beyond sourcing materials; it includes rigorous testing and inspection protocols at every manufacturing stage. This comprehensive approach guarantees consistency and reliability throughout our product range, meeting the varied requirements of industries such as aerospace, automotive, and sports equipment.

Physical Performance Testing

Tensile Performance Testing:

Measures the strength, elastic modulus, and elongation at break of carbon fiber fabric under tension.

Thickness and Density Testing:

Determines the thickness and density of carbon fiber fabric, parameters directly affecting its weight and performance.

Thermal Performance Testing:

Evaluates the stability and thermal conductivity of carbon fiber fabric in high-temperature environments.

Chemical Performance Testing

Resin Content and Ratio Testing:

Determines the resin content and ratio with fibers in carbon fiber fabric, crucial for its structure and strength.

Chemical Durability Testing:

Evaluates the corrosion resistance and stability of carbon fiber fabric in different chemical environments, assessing its performance under various conditions.

Microscopic Observation

Microscopic Observation: Analyzes the fiber arrangement, structure, and potential defects of carbon fiber fabric using optical or electron microscopes to assess quality and manufacturing consistency.

Mechanical Performance Testing

Impact Strength Testing

Assesses the fabric’s ability to withstand impact.

Flexural Strength Testing

Measures the fabric’s resistance to bending loads.

Environmental Adaptability Testing

Humidity and Heat Aging Testing: Simulates long-term exposure to high humidity and temperature conditions to evaluate the fabric's stability and durability.