QUALITY CONSISTANT
QUALITY CONSISTANT
Consistency in quality is at the core of JCSPORTLINE. From raw materials to finished products, every step adheres to ISO quality management standards.
Jcsportline quality philosophy
Quality is not inspected; quality is designed and produced
Project process
- Compression Molding Process
- Prepreg Hot Pressing
- Vacuum Evacuation Process
- Overlay Process
- Adhesive Bonding Of Composites
- Grinding Machine Types
- Testing Equipment
- Material Cutting Equipment
- Laboratory
- Material Manufacturing & Validation
At JCSPORTLINE, ensuring the consistent quality of our products is achieved through a comprehensive quality management system comprised of the following seven key stages:
- Product Development Team（ R&D department）
- Production Team
- IPQC (In-Process Quality Control)
- Audit Department
- Testing equipment
- OEM Testing Standards
- NCR (Non-Conformance Report)
Painting Hardness Test
- Ensures Durability: Verifies that the painted surface can withstand scratches and wear, ensuring long-lasting aesthetics and protection.
- Quality Assurance: Confirms that the paint meets industry standards for hardness, providing a measure of the product’s robustness.
Paint Adhesion Test
- Bond Strength: Ensures that the paint adheres strongly to the carbon fiber surface, preventing peeling and flaking.
- Surface Integrity: Maintains the visual and protective properties of the paint, ensuring a smooth and consistent finish.
Air Leakage Test of Vacuum Bag
- Vacuum Integrity: Ensures that the vacuum bag maintains a proper seal, which is crucial for the curing process of carbon fiber parts.
- Product Quality: Detects any leaks that could compromise the structural integrity of the final product, ensuring optimal manufacturing conditions.
Yellowing Resistance Test
- UV Stability: Assesses the material’s resistance to discoloration when exposed to UV light, maintaining the visual appeal over time.
- Long-Term Performance: Ensures that the product retains its appearance and quality under various environmental conditions, preventing degradation due to sunlight exposure.
At JCSPORTLINE, we conduct rigorous inspections at the raw material stage to ensure consistent product quality. We use advanced raw material inspection equipment to verify that each batch meets the highest standards, laying a solid foundation for producing superior products.
Jcsportline quality philosophy
Quality is not inspected; quality is designed and produced
At JCSPORTLINE, our Quality Management System is overseen through the following seven stages.
Quality Management System
R & D Team
Our product development team establishes stringent Standard Operating Procedures (SOP) to ensure the high quality and consistency of each product.
Product Development Team (Standard SOP)
- Mold Design
- Surface Texture
- Installation Accessories
- Screw Hole Size
- Trimming Location
First Sample, R&D Prototyping
- Validate Design
- Test Performance
- Gather Feedback
Mass Production Sample Comparison
- Ensure Consistency
- Optimize Processes
- Quality Control
Production Team
Our product development team establishes stringent Standard Operating Procedures (SOP) to ensure the high quality and consistency of each product.
IPQC (In-Process Quality Control)
Monitors the core known points of specified processes, ensuring that the production site follows the established development standards and SOPs. Issues are presented through IPQC reports.
Audit Department
Conducts daily inspections to verify the accuracy of IPQC records.
IPQC Department
Ensures real-time quality control during the production process.
Quality Department
FQC
Adopts customer FQC standards, transforming them into internal standards. For example, for OEM products, this may involve exterior inspection standards obtained from a primary supplier for a project supplied to BMW. Even for BMW, recognizing the difficulty of defining 100% perfection in the carbon fiber industry, they set acceptable ranges for features such as the pattern at the corners of carbon fiber fabric, the diameter of white spots, and different quality standards for ABC surfaces.
Sample Feedback Report
Helps improve products by addressing customer concerns and suggesting enhancements based on feedback.
Sample Feedback Report
Assures customers of quality and compliance through detailed information on product specifications and rigorous testing.
Testing equipment meets diverse application needs, such as BMW's requirement for 2000 hours of xenon gas resistance to yellowing, and the aftermarket's requirement for 900 hours. Standard tests include high and low-temperature tests, stone impact tests, acid tests, auxiliary tests, tensile tests, xenon tests, etc.
Quality Assurance
Ensures products meet stringent industry standards and specific customer requirements, enhancing reliability and longevity.
Performance Validation
Validates product performance under various environmental conditions, assuring customers of durability and resilience.
Compliance Confidence
Provides assurance that products comply with regulatory and customer-specified standards, facilitating smoother market entry and acceptance.
Risk Mitigation
Reduces the risk of product failures or defects, leading to fewer returns and customer complaints.
Enhanced Reputation
Demonstrates commitment to quality and customer satisfaction, enhancing brand reputation and customer loyalty.
Cost Efficiency
Helps identify potential issues early in the development process, reducing overall costs associated with product recalls or rework.
NCR
(Non-Conformance Report)
NCR (Non-Conformance Report): Despite rigorous controls, a small number of Non-Conformance Reports may still occur. Customer-provided NCRs are appreciated and utilized to continuously improve and optimize processes. Upon receiving customer feedback, standards and control points are synchronized with the production management system. Production follows SOPs, audits and IPQC conduct inspections based on control points, and finished products are inspected according to customer standards before being placed into inventory.
