Overlay Process
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Overlay Process
Overlay Process
In the realm of advanced manufacturing, the Overlay Process stands as a pivotal advancement in the production of carbon fiber products. Recognized for its unparalleled ability to harness the intrinsic properties of carbon fiber, this method has redefined possibilities across diverse industries, from aerospace to automotive and beyond. At its core, the Overlay Process epitomizes precision engineering. By seamlessly integrating carbon fiber pre-preg materials into intricate molds, this method achieves unparalleled geometrical complexity. From sleek curves to intricate contours, each product emerges with flawless detail, embodying the epitome of design innovation.
As an advanced manufacturing technique, the Overlay Process supports sustainable production practices by optimizing material usage and reducing waste. It also drives technological advancements, helping customers stay ahead in competitive markets by offering cutting-edge carbon fiber products.
- Material Preparation
2. Placing Raw Materials
3. Application of Pressure
4. Resin Curing
5. Cooling
6. Post-processing
Advantages of Overlay Process
Complex Geometry Capability
- The Overlay Process can handle intricate shapes, including curves, protrusions, and recesses.
- This capability allows for innovative design solutions, enabling customers to realize their creative visions without compromising on structural integrity or performance.
Superior Surface Quality
- By using precise pressure and temperature control, the Overlay Process produces smooth, uniform surfaces.
- This reduces the need for post-processing and ensures a high-quality finish, which is particularly important for products where aesthetics are a key selling point.
Strength with Lightweight
- The process ensures optimal fiber alignment and resin density, resulting in products that are both strong and lightweight.
- This balance is crucial for industries such as aerospace and automotive, where reducing weight without sacrificing strength can lead to improved performance and fuel efficiency.
Efficiency and Scalability
- The Overlay Process is designed for large-scale production. Automation and mechanical precision streamline manufacturing, reducing production costs and increasing capacity.
- This efficiency allows for quicker turnaround times and the ability to meet large orders, benefiting customers who need reliable and timely supply chains.
Our expertise and advanced technology will help you succeed
Cost Savings
Providing a cost-effective solution for composite components project
OTD 98% through AI
Our AI system tracks the entire product development and production process with transparent on time delivery
Quality Consistant
Enhancing your brand reputation and customer satisfaction
Design Solutions
We create precise design solutions that fulfill your aspirations and requirements
Feasibility Studies
To ensure successful projects, our cross-functional teams meticulously review and validate designs for both practicality and production feasibility, closely aligning with our customers
Sustainability
Our oxpertise and advanced technology will help you succeed