Custom Carbon Fiber Electric Surfboard OEM – Jet-Powered Stand-Up Board for Brands

Product Description – Jet-Powered Stand-Up Board for Brands

Unlock your brand’s potential with our Custom Carbon Fiber Electric Surfboard OEM Program.
Developed for manufacturers, distributors, and surfboard brands seeking differentiation, this jet-powered stand-up board combines precision carbon fiber craftsmanship with scalable OEM production.
Designed for both performance and customization, it enables your brand to deliver high-speed, durable, and stylish electric surfboards tailored to your unique vision.

Key Features

• Full OEM / ODM Customization – Shape, graphics, logo, and finish tailored to your brand specifications for unique product differentiation.
• Jet Propulsion Power Unit – Integrated electric jet system delivers consistent thrust and smooth acceleration with low noise and zero emissions.
• Carbon Fiber Composite Construction – Aerospace-grade carbon materials ensure lightweight rigidity, strength, and impact resistance.
• One-Piece Compression Molding – Eliminates seam lines, enhancing waterproof integrity and improving hydrodynamic performance.
• CFD-Guided Hull Design – Computational fluid dynamics optimized V-shape hull reduces drag and improves balance during turns.
• Production Consistency – P20 steel molds and 5-axis CNC machining guarantee precision within ±0.1 mm for repeatable OEM quality.

Customer Problems We Solve

• Lack of Brand Identity – Generic products limit recognition. Our fix: full OEM design and branding customization for exclusive appearance and performance.
• Weak Structure & Leaks – Hand-layup boards crack along seams. Our fix: one-piece compression molding with continuous carbon weave prevents water ingress.
• Heavy Weight & Poor Handling – Conventional boards weigh over 15 kg. Our fix: carbon sandwich lay-up keeps weight around 9 kg without compromising stiffness.
• Unstable Ride at Speed – Poor hull geometry causes wobbling. Our fix: CFD-optimized V-hull ensures smooth control at all speeds.
• Quality Variation in Batches – Manual production leads to inconsistency. Our fix: automated curing (150°C / 90 min) ensures <0.5% internal defect rate.

Why Choose Carbon Fiber OEM Manufacturing?

• Superior Strength-to-Weight Ratio – Lighter and stronger than fiberglass or ABS for better agility and responsiveness.
• Scalable Production – From prototype to mass production, we maintain strict process control and traceability.
• Durability in Harsh Environments – Carbon fiber and marine-grade inserts resist saltwater corrosion, UV exposure, and impacts.
• Professional Finishes – Gloss, matte, forged carbon, or tinted weave options available for visual impact and brand alignment.
• OEM Partnership Support – Dedicated engineering and project management teams assist with CAD, tooling, and logistics.

Applications

• Water sports brands creating their own high-end electric surfboard series.
• OEM clients needing full design-to-production service for private-label boards.
• Luxury resorts and clubs offering customized electric surfboards for branding experiences.
• Distributors expanding product portfolios with lightweight, durable carbon fiber surfboards.

Frequently Asked Questions (FAQ)

Q1: What customization options are available?
A1: We support full OEM customization — including logo design, color scheme, material lay-up, foil geometry, and electrical integration for propulsion systems.

Q2: What’s the lead time for OEM projects?
A2: Standard projects take 45–60 days from design confirmation to initial shipment, depending on mold development requirements.

Q3: Can you handle small batch or mass production?
A3: Yes. We support pilot runs starting from 5 units and can scale up to 500+ units per batch with consistent quality control.

Q4: What’s the typical weight and performance range?
A4: Our boards weigh approximately 9–10 kg (excluding battery) and reach speeds up to 55 km/h with stable ride dynamics.

Q5: Do you provide engineering and after-sales support?
A5: Yes. Our technical team supports CAD optimization, prototype validation, and long-term quality management for all OEM partners.

Build your brand’s next icon with JCSPORTLINE — where OEM innovation meets carbon fiber precision.

Design Phase: From Hydrodynamics to Structural Optimization

• SolidWorks / CATIA with CFD hydrodynamic simulation for complete structural design.
• Optimized waterline, tail rocker, and channel layout for lower drag and higher agility.
• V-shape or dual-concave bottom with leading-edge radius control for stability in choppy water.
• Integrated inserts & routing during design to minimize post-processing risk and leakage points.
• AI-based load & CG simulation ensures stability at speed across multiple sea conditions.

Lightweight Structure: Achieving the 8 KG Balance

• Sandwich Construction: “Carbon Fiber + Core” for strength-to-weight efficiency.
• Carbon Layers: 2×2 twill outer (impact) + unidirectional inner (longitudinal) with ±45° lay-up for torsional rigidity.
• Core Material: PU or PMI foam (60–120 kg/m³); PU offers PMI-like mechanics at lower cost.
• Localized Reinforcement: Tail, stance zone, and fin base per use case (racing/rental/recreation).

Weight Performance: Mainstream target ≈ 8 kg, tuned per strength standard while maintaining buoyancy and stability.

Mold Manufacturing: Precision from Surface to Structure

• P20 mold steel with Ra ≤ 0.8 μm mirror finish.
• 5-axis CNC machining for ±0.1 mm tolerance.
• Split mold + precision locating pins for exact alignment.
• Teflon release layer prevents fiber print-through and surface damage during demolding.
• One-piece compression molding eliminates visible seams; continuous carbon weave increases strength by ~35%.

Prototyping and Performance Validation

• Thermal Curing: 120 °C autoclave for 4h or 150 °C press-molding for 1.5h.
• Mechanical Testing: Flexural ≥300 MPa; Tensile ≥80 MPa; Core shear ≥15 MPa.
• Dynamic Testing: Water-tank tuning places the CG at ~1/3 board length for optimal control.
• 3D Scan Verification: CAD vs. prototype deviation ≤0.5 mm for repeatable precision.

Appearance and Coating

• Seamless one-piece surface with continuous carbon weave.
• Finishes: Gloss / Matte / Semi-transparent Carbon / Custom Logo.
• Large water-decal capability (>1 m) for branding.
• All finishes pass thermal cycling and salt-spray tests—no peeling, blistering, or warping.

Waterproofing and Anti-Corrosion Design

• Marine-grade stainless steel 316L inserts and hardware.
• 24-hour salt-spray pre-treatment; service life ≥ 3 years in marine conditions.
• Glass-fiber wrap + ABS reinforcement around insert zones to resist fatigue.

Mass Production and Quality Control

• Automated prepreg cutting, accuracy ±0.2 mm.
• PU core one-shot molding for uniform density.
• 150 °C / 90 min compression molding with closed-loop temperature monitoring.
• Ultrasonic (UT) + industrial CT; internal defect rate ≤0.5%.
• Modular assembly design; efficiency +60%.
• Custom PE film + foam crate; transport vibration ≤2g.

Environmental and Sustainable Manufacturing

• ≥90% carbon fiber recycling via fiber carbonization.
• Solar-powered curing reduces unit energy by ~30%.
• Low-VOC resin systems to minimize emissions.

Key Technical Challenges and Solutions

Final Performance Summary

• Weight: 8–15 kg, tunable via lay-up per strength target (mainstream target ≈ 8 kg).
• Dynamic Load Capacity: ≥ 500 kg.
• Surface Texture: Seamless carbon weave, natural flow without seam lines.
• Waterproof Durability: ≥ 3 years in marine conditions.
• Finish Quality: Mirror-like gloss or matte; no color deviation or bubbles.

Our Carbon Fiber Electric Surfboard achieves an optimal balance of innovation, performance, and durability.
With aerospace-grade materials, one-piece compression molding, and CFD-guided design, it delivers a precise, stable, and premium riding platform—
whether you are chasing performance or curating a dependable fleet for rental operations. Propulsion system is not included.