Electric Hydrofoil Surfboard – Carbon Fiber E-Foil Board with Jet Propulsion

Product Description – Electric Hydrofoil Surfboard – Carbon Fiber E-Foil Board with Jet Propulsion

Experience the future of surfing with our Electric Hydrofoil Surfboard — a carbon fiber E-Foil board engineered for effortless lift, smooth gliding, and silent jet-powered performance.
Combining aerospace-grade carbon construction, CFD-optimized foil geometry, and a high-efficiency jet propulsion system, this E-Foil delivers precision control, stability, and elegance on every ride. Designed for professional athletes, resorts, and water sports enthusiasts, it brings flying over water within everyone’s reach.

Key Features

• Carbon Fiber Hydrofoil Construction – Built from high-modulus prepreg carbon fiber for maximum rigidity, reduced weight, and long-term durability.
• Jet Propulsion System – Integrated electric jet drive provides consistent thrust with minimal noise and zero emissions.
• Hydrofoil Lift Design – CFD-analyzed foil and fuselage geometry enable early lift-off and stable riding above the surface.
• Lightweight & Portable – Compact design (~9 kg excluding battery) allows easy transportation and quick setup.
• Smart Power & Battery System – IP68 lithium battery module with BMS protection ensures extended runtime and safe energy management.
• One-Piece Compression Molding – Eliminates visible seams, improving structural integrity and hydrodynamic efficiency.

Customer Problems We Solve

• Instability & Drag at Low Speeds – Conventional foils require high take-off speed. Our fix: optimized foil geometry lifts smoothly at lower speeds for beginners and pros.
• Short Ride Time – Poor battery efficiency limits sessions. Our fix: efficient jet system and aerodynamic design extend runtime up to 90 minutes.
• Water Ingress & Weak Seams – Multi-piece boards often leak under pressure. Our fix: seamless carbon fiber molding for full waterproof integrity.
• Corrosion in Marine Conditions – Metal parts deteriorate in saltwater. Our fix: marine-grade 316L hardware and sealed connectors withstand long-term exposure.
• Inconsistent Production Quality – Hand-made molds vary across batches. Our fix: P20 steel molds and 5-axis CNC tooling guarantee consistent precision (±0.1 mm).

Why Choose Carbon Fiber Hydrofoil Technology?

• Exceptional Power-to-Weight Ratio – Stronger, lighter, and more stable than fiberglass or aluminum systems.
• Ultra-Smooth Lift – CFD-guided V-fuselage ensures seamless water-to-air transition for stable hydrofoiling.
• Quiet, Eco-Friendly Operation – Electric propulsion provides silent, emission-free performance suitable for lakes, oceans, and marinas.
• Luxury Craftsmanship – Gloss or matte carbon finish highlights professional-grade materials and precision aesthetics.
• Long-Term Reliability – UV-resistant, corrosion-proof, and fatigue-tested for consistent performance in marine environments.

Applications

• Professional riders and foil racers seeking precision control and high-performance lift.
• Luxury resorts and yacht clubs offering premium electric water sports experiences.
• OEM/ODM partners developing private-label E-Foil surfboard collections.
• Recreational users and beginners learning hydrofoil balance with safe power management.

Frequently Asked Questions (FAQ)

Q1: What’s the maximum speed and ride time?
A1: Speeds reach up to 45–50 km/h with a continuous ride time of 80–90 minutes depending on rider weight and settings.

Q2: Is the board suitable for both saltwater and freshwater?
A2: Yes. All materials and connectors are corrosion-resistant and IP68 rated for marine environments.

Q3: Can the foil or mast be customized?
A3: Absolutely. We support custom foil shapes, mast lengths, and pitch angles based on your preferred riding style.

Q4: What kind of maintenance is required?
A4: Minimal — simply rinse with fresh water after use, and store in a dry location. Components are sealed and service-friendly.

Q5: Do you support OEM branding and customization?
A5: Yes. We offer OEM/ODM services including logo integration, finish customization, and hardware optimization for brand exclusivity.

Fly above the waves with JCSPORTLINE — where electric power meets carbon fiber precision.

Design Phase: From Hydrodynamics to Structural Optimization

• SolidWorks / CATIA with CFD hydrodynamic simulation for complete structural design.
• Optimized waterline, tail rocker, and channel layout for lower drag and higher agility.
• V-shape or dual-concave bottom with leading-edge radius control for stability in choppy water.
• Integrated inserts & routing during design to minimize post-processing risk and leakage points.
• AI-based load & CG simulation ensures stability at speed across multiple sea conditions.

Lightweight Structure: Achieving the 8 KG Balance

• Sandwich Construction: “Carbon Fiber + Core” for strength-to-weight efficiency.
• Carbon Layers: 2×2 twill outer (impact) + unidirectional inner (longitudinal) with ±45° lay-up for torsional rigidity.
• Core Material: PU or PMI foam (60–120 kg/m³); PU offers PMI-like mechanics at lower cost.
• Localized Reinforcement: Tail, stance zone, and fin base per use case (racing/rental/recreation).

Weight Performance: Mainstream target ≈ 8 kg, tuned per strength standard while maintaining buoyancy and stability.

Mold Manufacturing: Precision from Surface to Structure

• P20 mold steel with Ra ≤ 0.8 μm mirror finish.
• 5-axis CNC machining for ±0.1 mm tolerance.
• Split mold + precision locating pins for exact alignment.
• Teflon release layer prevents fiber print-through and surface damage during demolding.
• One-piece compression molding eliminates visible seams; continuous carbon weave increases strength by ~35%.

Prototyping and Performance Validation

• Thermal Curing: 120 °C autoclave for 4h or 150 °C press-molding for 1.5h.
• Mechanical Testing: Flexural ≥300 MPa; Tensile ≥80 MPa; Core shear ≥15 MPa.
• Dynamic Testing: Water-tank tuning places the CG at ~1/3 board length for optimal control.
• 3D Scan Verification: CAD vs. prototype deviation ≤0.5 mm for repeatable precision.

Appearance and Coating

• Seamless one-piece surface with continuous carbon weave.
• Finishes: Gloss / Matte / Semi-transparent Carbon / Custom Logo.
• Large water-decal capability (>1 m) for branding.
• All finishes pass thermal cycling and salt-spray tests—no peeling, blistering, or warping.

Waterproofing and Anti-Corrosion Design

• Marine-grade stainless steel 316L inserts and hardware.
• 24-hour salt-spray pre-treatment; service life ≥ 3 years in marine conditions.
• Glass-fiber wrap + ABS reinforcement around insert zones to resist fatigue.

Mass Production and Quality Control

• Automated prepreg cutting, accuracy ±0.2 mm.
• PU core one-shot molding for uniform density.
• 150 °C / 90 min compression molding with closed-loop temperature monitoring.
• Ultrasonic (UT) + industrial CT; internal defect rate ≤0.5%.
• Modular assembly design; efficiency +60%.
• Custom PE film + foam crate; transport vibration ≤2g.

Environmental and Sustainable Manufacturing

• ≥90% carbon fiber recycling via fiber carbonization.
• Solar-powered curing reduces unit energy by ~30%.
• Low-VOC resin systems to minimize emissions.

Key Technical Challenges and Solutions

Final Performance Summary

• Weight: 8–15 kg, tunable via lay-up per strength target (mainstream target ≈ 8 kg).
• Dynamic Load Capacity: ≥ 500 kg.
• Surface Texture: Seamless carbon weave, natural flow without seam lines.
• Waterproof Durability: ≥ 3 years in marine conditions.
• Finish Quality: Mirror-like gloss or matte; no color deviation or bubbles.

Our Carbon Fiber Electric Surfboard achieves an optimal balance of innovation, performance, and durability.
With aerospace-grade materials, one-piece compression molding, and CFD-guided design, it delivers a precise, stable, and premium riding platform—
whether you are chasing performance or curating a dependable fleet for rental operations. Propulsion system is not included.