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High-Performance Carbon Fiber Hydrofoil Wing for Ultimate Speed and Stability

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High-Performance Carbon Fiber Hydrofoil Wing for Ultimate Speed and Stability

Experience the next evolution of hydrodynamic performance with our Carbon Fiber Hydrofoil Wing — designed for riders who demand precision, lift, and speed on water.
Crafted from aerospace-grade carbon fiber and refined through CFD (Computational Fluid Dynamics) optimization, this hydrofoil wing delivers unmatched glide efficiency, ultra-light responsiveness, and rock-solid stability across all conditions. Whether for e-foils, surf foils, or kiteboards, it redefines performance beneath the surface.


Key Features

Aerospace-Grade Carbon Fiber Construction – Ultra-light, high-strength monocoque structure for optimal stiffness and corrosion resistance.
Hydrodynamic Wing Geometry – CFD-optimized profile ensures maximum lift-to-drag ratio and stable pitch control.
Modular Connection System – Precision CNC aluminum fuselage interface allows quick assembly and interchangeability.
Tapered Wing Tips – Reduces cavitation and turbulence for smoother carving and higher top-end speed.
Seamless One-Piece Molding – Continuous carbon weave with no joint lines improves structural integrity and water flow.
Custom Finish Options – Choose gloss, matte, forged, or semi-transparent carbon with personalized branding.


Customer Problems We Solve

Instability & Drag – Traditional foils cause wobbling and inefficiency.
✅ Our fix: CFD-driven airfoil geometry and low-drag wing section for balanced, stable lift.

Weight & Fatigue – Aluminum or fiberglass foils add mass and flex under load.
✅ Our fix: Full carbon layup (2×2 twill + UD reinforcement) achieves exceptional stiffness-to-weight ratio.

Vibration & Noise – Poor lamination or assembly creates chatter at high speed.
✅ Our fix: Precision compression molding and anti-resonance design reduce hydrodynamic vibration.

Corrosion & Wear – Saltwater damages standard hardware.
✅ Our fix: 316L marine-grade inserts and UV-protected coatings for long-term durability.


Why Choose Carbon Fiber?

  • Superior Strength-to-Weight Ratio – Lightweight carbon structure for explosive lift and agile control.

  • Precision Engineering – CNC-machined molds with ±0.1 mm accuracy guarantee consistent wing profiles.

  • Performance Stability – Carbon stiffness maintains lift and feedback even under high loads.

  • Luxury Finish – Exposed weave pattern symbolizes craftsmanship and performance prestige.

  • Extended Lifespan – Resistant to fatigue, UV, and saltwater degradation for years of professional use.


Applications

  • Electric foils (E-Foils) seeking higher lift and speed efficiency.

  • Surf and SUP foiling enthusiasts pursuing smooth, long glides.

  • Kiteboard and windfoil setups requiring modular precision systems.

  • OEM/ODM partners developing branded carbon foil product lines.


Frequently Asked Questions (FAQ)

Q1: What speed range does it support?
A1: Designed for 15–50 km/h operation depending on board, rider, and wing configuration.

Q2: Is it compatible with my current fuselage and mast?
A2: Yes, the modular mount system supports most standard 4-bolt and plate-style connections.

Q3: Can it be used in saltwater?
A3: Absolutely. All components are marine-rated and corrosion-resistant.

Q4: Do you offer customization?
A4: Yes. OEM/ODM customization available for size, finish, logo, and hydrodynamic tuning.

Q5: How durable is the wing?
A5: Tested for flexural strength ≥300 MPa and fatigue life exceeding 500,000 cycles.


Engineering Excellence: From Simulation to Sea

  • CFD-Optimized Wing Design – Refined lift curve and pressure distribution for smoother takeoff and efficient cruising.

  • Finite Element Analysis (FEA) – Simulated load paths ensure zero structural failure under dynamic forces.

  • Compression Molding Process – 150°C / 90 min cure cycle ensures uniform resin distribution and superior bonding.

  • Core Structure – High-density PMI foam (60–120 kg/m³) core with localized reinforcement at load zones.

  • Surface Finish – Mirror-grade carbon weave, polished to aerodynamic perfection.


Mass Production & Quality Assurance

  • Automated prepreg cutting with ±0.2 mm precision.

  • Controlled autoclave curing for consistent fiber alignment.

  • Ultrasonic (UT) + industrial CT inspection for internal voids (<0.5%).

  • Surface finish verified under ISO 2813 gloss standards.

  • 100% waterproof and UV-stable coating for marine longevity.


Sustainability & Innovation

  • ≥90% carbon fiber recycling from offcut reclaim process.

  • Low-VOC resin system reduces emissions during curing.

  • Solar-powered production facility with digital curing monitoring.


Final Performance Summary

Property Specification
Weight 1.2–1.8 kg (per front wing, depending on size)
Material Full 3K carbon fiber + PMI core
Load Capacity ≥ 400 kg dynamic
Surface Finish Gloss / Matte / Forged Carbon
Lifespan ≥ 3 years marine use
Design Accuracy ±0.1 mm tolerance

Sectors: automotive, aerospace/marine, sports, home, medical OEM/ODM available; build to drawings/samples

Yes. With 20 years of experience, we offer customization for color, style, and dimensions, and can build to customer drawings or samples (OEM/ODM).

Incoming material hardness/performance checks; Key processes: vacuum bagging, thermal curing, wet sanding & polishing; Paint hardness testing and final quality inspection (FQC) before shipment.

Depends on the product. For single components like spoilers, the typical MOQ is 5–10 pcs; final MOQ is negotiable by vehicle model and design.

Yes. We can apply customer logos, provide OEM packaging, and deliver tailor-made design solutions.

FBA direct fulfillment and global warehousing; Protective packaging for safe transport; Courier, air freight, or sea freight arranged per customer request.

We offer a return and exchange policy for quality issues.
Our technical support team is always available to answer any questions regarding installation, maintenance, and upkeep.
Business-to-business customers can enjoy long-term partnership discounts and regular product previews.

Start Your Personalized Customization Plan

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