Ultra-Light Carbon Fiber Hydrofoil Wing – Maximum Efficiency on Water

Ultra-Light Carbon Fiber Hydrofoil Wing – Maximum Efficiency on Water

Experience the pure essence of glide with the Ultra-Light Carbon Fiber Hydrofoil Wing, engineered for riders who demand effortless lift and superior hydrodynamic performance.
Constructed with aerospace-grade carbon fiber and shaped through CFD optimization, this wing achieves exceptional lift-to-drag efficiency — allowing you to rise faster, ride smoother, and stay in control with minimal energy loss.
Whether you’re flying on an e-foil, surf foil, or kiteboard, it delivers the ultimate synergy between lightweight design and waterborne power.

Key Features

Ultra-Light Carbon Construction – Advanced 3K carbon fiber layup with high-density foam core for maximum rigidity at minimal weight.
CFD-Optimized Hydrodynamic Shape – Streamlined profile enhances lift efficiency and reduces drag across all speeds.
Precision One-Piece Molding – Continuous carbon weave with no seam lines ensures structural strength and smooth water flow.
Optimized Wing Span and Aspect Ratio – Designed to balance takeoff speed, glide distance, and turning agility.
Marine-Grade Durability – UV-resistant coating and 316L stainless inserts guarantee performance in saltwater conditions.
Customizable Design Options – Gloss, matte, or forged carbon finishes with optional branding and logo integration.

Customer Problems We Solve

High Drag and Slow Lift – Poorly designed foils waste energy during takeoff.
✅ Our fix: CFD-engineered foil sections reduce drag by up to 20%, improving lift efficiency.

Fatigue and Flex Issues – Fiberglass or aluminum foils lose stiffness over time.
✅ Our fix: Carbon monocoque structure maintains consistent flex modulus for long-term reliability.

Corrosion and Wear – Exposure to saltwater leads to rust and delamination.
✅ Our fix: Marine-rated inserts, epoxy-sealed surfaces, and UV-stable coating for 3+ year durability.

Assembly Inaccuracy – Misaligned wings cause vibration and instability.
✅ Our fix: CNC precision molds (±0.1 mm) ensure perfect symmetry and repeatability.

Why Choose Carbon Fiber?

• Unmatched Strength-to-Weight Ratio – Delivers faster acceleration and easier lift with less energy.

• Structural Precision – Vacuum-cured carbon composite maintains alignment and load distribution under pressure.

• Hydrodynamic Stability – Carbon stiffness keeps the foil responsive and predictable even in choppy water.

• Aesthetic Appeal – Exposed carbon weave showcases high-performance craftsmanship.

• Long-Term Value – Corrosion, fatigue, and UV resistant for extended service life in any marine environment.

Applications

• Electric Foils (E-Foils) seeking high-lift and long-glide efficiency.

• Surf and SUP Foiling for smooth wave transitions and stable flight.

• Kite Foil and Windfoil riders aiming for agility and precision control.

• OEM/ODM production for brands offering premium carbon hydrofoil systems.

Frequently Asked Questions (FAQ)

Q1: How light is the hydrofoil wing?
A1: Front wing weight starts from just 950g, depending on span and configuration.

Q2: What is the typical speed range?
A2: Optimized for 10–45 km/h with smooth lift onset and high glide efficiency.

Q3: Can I use it in both fresh and saltwater?
A3: Yes. All materials and coatings are marine-grade and corrosion tested.

Q4: Is it compatible with other fuselages?
A4: The modular interface fits most 4-bolt or plate-mounted systems, with adapter options available.

Q5: Do you offer customization for brands?
A5: Yes. OEM/ODM customization includes geometry, finish, and logo options.

Engineering Excellence: Design & Validation

• CFD Hydrodynamic Simulation – Optimized lift coefficient and pressure gradient mapping for smooth water release.

• Finite Element (FEA) Analysis – Verified stress distribution for 400 kg dynamic load capacity.

• Compression Molding Process – 150°C / 90 min cycle ensures complete resin consolidation and surface perfection.

• Structural Layup – 2×2 twill outer + unidirectional inner with ±45° reinforcement for torsional rigidity.

• Testing & Validation – 3D scanning precision within 0.5 mm deviation; flexural strength ≥320 MPa.

Manufacturing & Quality Control

• Automated prepreg cutting with ±0.2 mm accuracy.

• Controlled curing and temperature uniformity across all molds.

• Ultrasonic and CT inspection to detect internal voids (<0.5%).

• Salt-spray and UV exposure testing ensure 3-year marine durability.

• Individual balancing and fit verification before shipment.

Sustainable Manufacturing

• 85% carbon material recycled via closed-loop reclaim process.

• Energy-efficient solar-assisted curing system reduces CO₂ emissions.

• Low-VOC resin formulation ensures environmentally friendly production.

Performance Summary