Electric Jet Surfboard – Lightweight Carbon Fiber Power Board for Professionals

Electric Jet Surfboard – Lightweight Carbon Fiber Power Board for Professionals

Experience the pure adrenaline of jet-powered surfing with our Electric Jet Surfboard. Designed for professionals and enthusiasts who demand precision, speed, and stability, this lightweight carbon fiber power board delivers next-level performance with aerospace-grade composites and CFD-guided hydrodynamics. Built for speed, control, and endurance — it’s the ultimate evolution of electric water mobility.

Key Features

• Carbon Fiber Monocoque Construction – One-piece compression molding provides superior stiffness, seamless design, and long-term durability.
• Jet Propulsion Power Unit – Integrated high-thrust electric jet system for rapid acceleration and smooth control at speeds up to 55 km/h.
• Lightweight & Balanced – Optimized “Carbon + Core” sandwich structure keeps total weight around 9 kg for effortless handling.
• CFD-Optimized Hull – Streamlined V-shape geometry ensures low drag, precise cornering, and high stability at top speed.
• Battery Management System (BMS) – Smart lithium module with overcharge and thermal protection for safe, consistent performance.
• Surface Finish Options – Gloss, matte, forged carbon, or custom-colored weave finishes available for brand customization.

Customer Problems We Solve

• Excessive Weight & Poor Agility – Conventional boards exceed 15 kg. Our fix: 9 kg carbon composite frame with optimized stiffness-to-weight ratio.
• Overheating & Short Runtime – Low-quality motors and batteries reduce session length. Our fix: high-efficiency cooling channels and advanced lithium packs extend runtime by 30%.
• Unstable Handling at Speed – Inconsistent hull geometry causes wobbling. Our fix: CFD-tuned V-concave hull for controlled lift and stable turns.
• Weak Joints & Water Ingress – Hand-layup boards leak along seams. Our fix: one-piece compression molding eliminates joints and seals out moisture.
• Corrosion & Hardware Fatigue – Marine exposure leads to rust. Our fix: 316L stainless hardware and sealed insert reinforcement ensure durability.

Why Choose Carbon Fiber Jet Technology?

• Extreme Power-to-Weight Efficiency – Delivers higher thrust with less drag for exceptional speed.
• Superior Durability – Carbon fiber resists fatigue, impacts, and saltwater corrosion better than fiberglass or ABS.
• Professional Ride Feel – Rigid deck provides instant power response and balanced maneuverability.
• Premium Aesthetics – Exposed carbon weave finish showcases high-end craftsmanship and modern design.

Applications

• Professional and advanced riders seeking competitive performance.
• Luxury resorts and rental centers offering jet-powered surf experiences.
• OEM and private-label clients developing custom electric surfboard lines.
• Marine sports enthusiasts who demand cutting-edge propulsion and design.

Frequently Asked Questions (FAQ)

Q1: What’s the maximum speed and runtime?
A1: Up to 55 km/h top speed with a ride time of 60–80 minutes, depending on rider weight and mode.

Q2: Is the propulsion system waterproof?
A2: Yes, the jet unit and motor housing are IP68-sealed for full submersion protection.

Q3: Can I customize the surfboard design?
A3: We support OEM/ODM customization for shape, finish, logo, and hydrodynamic configuration.

Q4: What maintenance does it require?
A4: Minimal—simply rinse with fresh water after use; all electrical and mechanical components are sealed for marine use.

Q5: Do you offer engineering support for new jet models?
A5: Yes. Our R&D team assists with 3D CAD design, jet integration, and performance simulation to tailor your custom board.

Power meets precision—crafted by JCSPORTLINE, where professionals turn ideas into carbon reality.

Design Phase: From Hydrodynamics to Structural Optimization

• SolidWorks / CATIA with CFD hydrodynamic simulation for complete structural design.
• Optimized waterline, tail rocker, and channel layout for lower drag and higher agility.
• V-shape or dual-concave bottom with leading-edge radius control for stability in choppy water.
• Integrated inserts & routing during design to minimize post-processing risk and leakage points.
• AI-based load & CG simulation ensures stability at speed across multiple sea conditions.

Lightweight Structure: Achieving the 8 KG Balance

• Sandwich Construction: “Carbon Fiber + Core” for strength-to-weight efficiency.
• Carbon Layers: 2×2 twill outer (impact) + unidirectional inner (longitudinal) with ±45° lay-up for torsional rigidity.
• Core Material: PU or PMI foam (60–120 kg/m³); PU offers PMI-like mechanics at lower cost.
• Localized Reinforcement: Tail, stance zone, and fin base per use case (racing/rental/recreation).

Weight Performance: Mainstream target ≈ 8 kg, tuned per strength standard while maintaining buoyancy and stability.

Mold Manufacturing: Precision from Surface to Structure

• P20 mold steel with Ra ≤ 0.8 μm mirror finish.
• 5-axis CNC machining for ±0.1 mm tolerance.
• Split mold + precision locating pins for exact alignment.
• Teflon release layer prevents fiber print-through and surface damage during demolding.
• One-piece compression molding eliminates visible seams; continuous carbon weave increases strength by ~35%.

Prototyping and Performance Validation

• Thermal Curing: 120 °C autoclave for 4h or 150 °C press-molding for 1.5h.
• Mechanical Testing: Flexural ≥300 MPa; Tensile ≥80 MPa; Core shear ≥15 MPa.
• Dynamic Testing: Water-tank tuning places the CG at ~1/3 board length for optimal control.
• 3D Scan Verification: CAD vs. prototype deviation ≤0.5 mm for repeatable precision.

Appearance and Coating

• Seamless one-piece surface with continuous carbon weave.
• Finishes: Gloss / Matte / Semi-transparent Carbon / Custom Logo.
• Large water-decal capability (>1 m) for branding.
• All finishes pass thermal cycling and salt-spray tests—no peeling, blistering, or warping.

Waterproofing and Anti-Corrosion Design

• Marine-grade stainless steel 316L inserts and hardware.
• 24-hour salt-spray pre-treatment; service life ≥ 3 years in marine conditions.
• Glass-fiber wrap + ABS reinforcement around insert zones to resist fatigue.

Mass Production and Quality Control

• Automated prepreg cutting, accuracy ±0.2 mm.
• PU core one-shot molding for uniform density.
• 150 °C / 90 min compression molding with closed-loop temperature monitoring.
• Ultrasonic (UT) + industrial CT; internal defect rate ≤0.5%.
• Modular assembly design; efficiency +60%.
• Custom PE film + foam crate; transport vibration ≤2g.

Environmental and Sustainable Manufacturing

• ≥90% carbon fiber recycling via fiber carbonization.
• Solar-powered curing reduces unit energy by ~30%.
• Low-VOC resin systems to minimize emissions.

Key Technical Challenges and Solutions

Final Performance Summary

• Weight: 8–15 kg, tunable via lay-up per strength target (mainstream target ≈ 8 kg).
• Dynamic Load Capacity: ≥ 500 kg.
• Surface Texture: Seamless carbon weave, natural flow without seam lines.
• Waterproof Durability: ≥ 3 years in marine conditions.
• Finish Quality: Mirror-like gloss or matte; no color deviation or bubbles.

Our Carbon Fiber Electric Surfboard achieves an optimal balance of innovation, performance, and durability.
With aerospace-grade materials, one-piece compression molding, and CFD-guided design, it delivers a precise, stable, and premium riding platform—
whether you are chasing performance or curating a dependable fleet for rental operations. Propulsion system is not included.