Electric Hydrofoil Surfboard – Carbon Fiber E-Foil with Jet Propulsion System

Electric Hydrofoil Surfboard – Carbon Fiber E-Foil with Jet Propulsion System

Experience the sensation of flying above the water with our Electric Hydrofoil Surfboard.
This advanced carbon fiber E-Foil combines aerospace-grade materials, precision hydrodynamic design, and an efficient jet propulsion system to deliver silent power, effortless lift, and unmatched riding stability. Designed for professional riders and beginners alike, it redefines freedom, control, and innovation in electric water sports.

Key Features

• Carbon Fiber E-Foil Structure – Aerospace-grade prepreg carbon fiber ensures maximum stiffness, lightweight performance, and corrosion resistance.
• Jet Propulsion System – Integrated electric jet drive for smooth, silent acceleration and controlled thrust.
• Hydrofoil Lift Design – CFD-optimized foil geometry provides stable lift, reduced drag, and efficient power conversion for long rides.
• Battery Management & Safety – IP68-rated lithium battery with smart BMS protection and quick-swap design for extended runtime.
• Seamless One-Piece Construction – Compression-molded carbon structure eliminates weak joints and enhances rigidity.
• Ergonomic Wireless Controller – Real-time throttle adjustment, speed modes, and battery display with waterproof IP67 protection.

Customer Problems We Solve

• High Drag & Power Loss – Traditional boards waste energy on surface friction. Our fix: hydrofoil-assisted lift reduces drag and increases speed efficiency by up to 35%.
• Short Ride Duration – Low-capacity batteries limit use time. Our fix: optimized jet propulsion and high-density lithium packs extend runtime up to 90 minutes.
• Instability at Speed – Poorly tuned foils cause wobble or vibration. Our fix: CFD-designed fuselage and adjustable mast angles for smooth, predictable lift.
• Corrosion & Hardware Fatigue – Saltwater exposure leads to rust and wear. Our fix: 316L marine-grade hardware and sealed carbon structures ensure long-term reliability.
• Complex Maintenance – Overly technical systems require frequent service. Our fix: modular design with quick-disconnect power units and waterproof connectors.

Why Choose Carbon Fiber E-Foil Technology?

• Lightweight Power – Carbon fiber construction maximizes lift and agility while minimizing total weight.
• Quiet, Zero-Emission Ride – Electric jet propulsion offers sustainable, near-silent performance without fuel or exhaust.
• Precision Hydrodynamics – Designed through CFD simulation to balance lift, drag, and control for optimal performance.
• Luxury Aesthetics – Exposed carbon weave finish and sleek contours highlight premium craftsmanship.
• Durability & Longevity – Resistant to UV, impact, and saltwater corrosion for consistent performance in marine environments.

Applications

• Professional riders and foil racers demanding performance and stability.
• Luxury resorts, clubs, and yacht operators offering premium water experiences.
• OEM or ODM partners seeking customizable electric hydrofoil platforms.
• Training centers and schools providing safe, stable electric foil instruction.

Frequently Asked Questions (FAQ)

Q1: What is the top speed and runtime?
A1: Up to 45–50 km/h with a 90-minute ride duration depending on rider weight and mode selection.

Q2: Can I adjust the hydrofoil height or angle?
A2: Yes. The mast system supports interchangeable foils and adjustable pitch for custom lift and responsiveness.

Q3: How does it perform in saltwater?
A3: All structural and electronic components are IP68-rated with 316L stainless inserts and corrosion-resistant coatings.

Q4: Is it possible to customize the design or branding?
A4: Absolutely. We offer full OEM & ODM services including color, logo, weave pattern, and surface finish customization.

Q5: How easy is it to maintain?
A5: The modular assembly allows quick disassembly for cleaning; simply rinse with fresh water after each use and store dry.

Fly above the waves with JCSPORTLINE — where carbon fiber innovation meets hydrofoil freedom.

Design Phase: From Hydrodynamics to Structural Optimization

• SolidWorks / CATIA with CFD hydrodynamic simulation for complete structural design.
• Optimized waterline, tail rocker, and channel layout for lower drag and higher agility.
• V-shape or dual-concave bottom with leading-edge radius control for stability in choppy water.
• Integrated inserts & routing during design to minimize post-processing risk and leakage points.
• AI-based load & CG simulation ensures stability at speed across multiple sea conditions.

Lightweight Structure: Achieving the 8 KG Balance

• Sandwich Construction: “Carbon Fiber + Core” for strength-to-weight efficiency.
• Carbon Layers: 2×2 twill outer (impact) + unidirectional inner (longitudinal) with ±45° lay-up for torsional rigidity.
• Core Material: PU or PMI foam (60–120 kg/m³); PU offers PMI-like mechanics at lower cost.
• Localized Reinforcement: Tail, stance zone, and fin base per use case (racing/rental/recreation).

Weight Performance: Mainstream target ≈ 8 kg, tuned per strength standard while maintaining buoyancy and stability.

Mold Manufacturing: Precision from Surface to Structure

• P20 mold steel with Ra ≤ 0.8 μm mirror finish.
• 5-axis CNC machining for ±0.1 mm tolerance.
• Split mold + precision locating pins for exact alignment.
• Teflon release layer prevents fiber print-through and surface damage during demolding.
• One-piece compression molding eliminates visible seams; continuous carbon weave increases strength by ~35%.

Prototyping and Performance Validation

• Thermal Curing: 120 °C autoclave for 4h or 150 °C press-molding for 1.5h.
• Mechanical Testing: Flexural ≥300 MPa; Tensile ≥80 MPa; Core shear ≥15 MPa.
• Dynamic Testing: Water-tank tuning places the CG at ~1/3 board length for optimal control.
• 3D Scan Verification: CAD vs. prototype deviation ≤0.5 mm for repeatable precision.

Appearance and Coating

• Seamless one-piece surface with continuous carbon weave.
• Finishes: Gloss / Matte / Semi-transparent Carbon / Custom Logo.
• Large water-decal capability (>1 m) for branding.
• All finishes pass thermal cycling and salt-spray tests—no peeling, blistering, or warping.

Waterproofing and Anti-Corrosion Design

• Marine-grade stainless steel 316L inserts and hardware.
• 24-hour salt-spray pre-treatment; service life ≥ 3 years in marine conditions.
• Glass-fiber wrap + ABS reinforcement around insert zones to resist fatigue.

Mass Production and Quality Control

• Automated prepreg cutting, accuracy ±0.2 mm.
• PU core one-shot molding for uniform density.
• 150 °C / 90 min compression molding with closed-loop temperature monitoring.
• Ultrasonic (UT) + industrial CT; internal defect rate ≤0.5%.
• Modular assembly design; efficiency +60%.
• Custom PE film + foam crate; transport vibration ≤2g.

Environmental and Sustainable Manufacturing

• ≥90% carbon fiber recycling via fiber carbonization.
• Solar-powered curing reduces unit energy by ~30%.
• Low-VOC resin systems to minimize emissions.

Key Technical Challenges and Solutions

Final Performance Summary

• Weight: 8–15 kg, tunable via lay-up per strength target (mainstream target ≈ 8 kg).
• Dynamic Load Capacity: ≥ 500 kg.
• Surface Texture: Seamless carbon weave, natural flow without seam lines.
• Waterproof Durability: ≥ 3 years in marine conditions.
• Finish Quality: Mirror-like gloss or matte; no color deviation or bubbles.

Our Carbon Fiber Electric Surfboard achieves an optimal balance of innovation, performance, and durability.
With aerospace-grade materials, one-piece compression molding, and CFD-guided design, it delivers a precise, stable, and premium riding platform—
whether you are chasing performance or curating a dependable fleet for rental operations. Propulsion system is not included.