Electric Hydrofoil Surfboard – Carbon Fiber E-Foil with Jet Propulsion System

Product Description – Electric Hydrofoil Surfboard

Experience the next generation of water freedom with our Electric Hydrofoil Surfboard – Carbon Fiber E-Foil with Jet Propulsion System.
Crafted from aerospace-grade carbon fiber and engineered through CFD-guided hydrodynamic analysis, this board allows riders to glide effortlessly above the water’s surface with unmatched balance and precision. Whether for leisure, racing, or commercial applications, it represents the perfect blend of performance, innovation, and design aesthetics.

Key Features

Advanced Carbon Fiber Construction – Prepreg carbon fiber and high-temperature autoclave curing deliver superior stiffness, strength, and lightweight performance.
Jet Propulsion System – Integrated electric jet drive provides instant acceleration, silent operation, and smooth thrust control for an elevated riding experience.
Hydrofoil Lift Design – Optimized foil geometry reduces drag and increases lift, enabling stable flight even at low speeds.
Seamless One-Piece Molding – Eliminates joint weakness, prevents water infiltration, and enhances structural rigidity.
Smart Control System – Waterproof wireless controller with real-time throttle adjustment for precise speed and stability management.
Battery & Safety Integration – Removable lithium battery module (IP68-rated) with BMS safety monitoring and quick-swap capability.

Customer Problems We Solve

High Drag & Energy Loss – Conventional boards waste energy on water resistance. Our fix: hydrofoil-assisted lift and carbon hull minimize drag and power demand.
Short Riding Duration – Low-capacity batteries reduce session time. Our fix: high-density lithium pack + optimized jet efficiency extends runtime by 25–30%.
Vibration & Instability at Speed – Poorly tuned foils cause wobbling. Our fix: CFD-optimized V-shape fuselage and adjustable mast angle stabilize lift dynamics.
Heavy Weight & Difficult Transport – Metal or fiberglass foils are cumbersome. Our fix: carbon + aluminum hybrid structure reduces total weight to under 9 kg (without battery).
Corrosion & Hardware Damage – Saltwater corrodes connectors and screws. Our fix: marine-grade 316L hardware with sealed composite housings.

Why Choose Carbon Fiber Hydrofoil Technology?

• Effortless Lift – Glide smoothly 40–70 cm above the surface with minimal power draw.
• Exceptional Agility – Stiff carbon structure allows sharp, responsive turns with precise feedback.
• Long-Term Durability – Corrosion-, UV-, and fatigue-resistant surfaces ideal for marine environments.
• Luxury Aesthetics – Exposed carbon weave and sleek contours deliver a premium visual impact.
• Low Noise, Zero Emission – Electric jet propulsion ensures silent operation and eco-friendly performance.

Applications

• Professional riders and foil racers demanding high-performance e-foils.
• Resorts, clubs, and yacht services offering luxury water experiences.
• Water sports brands developing private-label or OEM e-foil lines.
• Training centers providing safe and controllable electric hydrofoil instruction.

Frequently Asked Questions (FAQ)

Q1: What is the maximum speed and runtime?
A1: Typical configuration reaches up to 45–50 km/h with a 90-minute ride time depending on rider weight and mode.

Q2: Can the hydrofoil height or angle be adjusted?
A2: Yes. We provide interchangeable mast options and adjustable pitch angles for fine-tuning lift and stability.

Q3: How does it perform in saltwater environments?
A3: All components, including electronics and fasteners, are marine-rated (IP68 / 316L), ensuring long-term corrosion resistance.

Q4: Can I customize the design or branding?
A4: Absolutely. We support OEM and ODM services, allowing personalized colors, logos, and finishes.

Q5: What kind of maintenance does it require?
A5: Minimal — simply rinse with fresh water after use and store in a dry, shaded environment. All electronics are sealed for low-maintenance durability.

Redefine your ride with JCSPORTLINE — where carbon fiber innovation meets hydrofoil freedom.

Design Phase: From Hydrodynamics to Structural Optimization

• SolidWorks / CATIA with CFD hydrodynamic simulation for complete structural design.
• Optimized waterline, tail rocker, and channel layout for lower drag and higher agility.
• V-shape or dual-concave bottom with leading-edge radius control for stability in choppy water.
• Integrated inserts & routing during design to minimize post-processing risk and leakage points.
• AI-based load & CG simulation ensures stability at speed across multiple sea conditions.

Lightweight Structure: Achieving the 8 KG Balance

• Sandwich Construction: “Carbon Fiber + Core” for strength-to-weight efficiency.
• Carbon Layers: 2×2 twill outer (impact) + unidirectional inner (longitudinal) with ±45° lay-up for torsional rigidity.
• Core Material: PU or PMI foam (60–120 kg/m³); PU offers PMI-like mechanics at lower cost.
• Localized Reinforcement: Tail, stance zone, and fin base per use case (racing/rental/recreation).

Weight Performance: Mainstream target ≈ 8 kg, tuned per strength standard while maintaining buoyancy and stability.

Mold Manufacturing: Precision from Surface to Structure

• P20 mold steel with Ra ≤ 0.8 μm mirror finish.
• 5-axis CNC machining for ±0.1 mm tolerance.
• Split mold + precision locating pins for exact alignment.
• Teflon release layer prevents fiber print-through and surface damage during demolding.
• One-piece compression molding eliminates visible seams; continuous carbon weave increases strength by ~35%.

Prototyping and Performance Validation

• Thermal Curing: 120 °C autoclave for 4h or 150 °C press-molding for 1.5h.
• Mechanical Testing: Flexural ≥300 MPa; Tensile ≥80 MPa; Core shear ≥15 MPa.
• Dynamic Testing: Water-tank tuning places the CG at ~1/3 board length for optimal control.
• 3D Scan Verification: CAD vs. prototype deviation ≤0.5 mm for repeatable precision.

Appearance and Coating

• Seamless one-piece surface with continuous carbon weave.
• Finishes: Gloss / Matte / Semi-transparent Carbon / Custom Logo.
• Large water-decal capability (>1 m) for branding.
• All finishes pass thermal cycling and salt-spray tests—no peeling, blistering, or warping.

Waterproofing and Anti-Corrosion Design

• Marine-grade stainless steel 316L inserts and hardware.
• 24-hour salt-spray pre-treatment; service life ≥ 3 years in marine conditions.
• Glass-fiber wrap + ABS reinforcement around insert zones to resist fatigue.

Mass Production and Quality Control

• Automated prepreg cutting, accuracy ±0.2 mm.
• PU core one-shot molding for uniform density.
• 150 °C / 90 min compression molding with closed-loop temperature monitoring.
• Ultrasonic (UT) + industrial CT; internal defect rate ≤0.5%.
• Modular assembly design; efficiency +60%.
• Custom PE film + foam crate; transport vibration ≤2g.

Environmental and Sustainable Manufacturing

• ≥90% carbon fiber recycling via fiber carbonization.
• Solar-powered curing reduces unit energy by ~30%.
• Low-VOC resin systems to minimize emissions.

Key Technical Challenges and Solutions

Final Performance Summary

• Weight: 8–15 kg, tunable via lay-up per strength target (mainstream target ≈ 8 kg).
• Dynamic Load Capacity: ≥ 500 kg.
• Surface Texture: Seamless carbon weave, natural flow without seam lines.
• Waterproof Durability: ≥ 3 years in marine conditions.
• Finish Quality: Mirror-like gloss or matte; no color deviation or bubbles.

Our Carbon Fiber Electric Surfboard achieves an optimal balance of innovation, performance, and durability.
With aerospace-grade materials, one-piece compression molding, and CFD-guided design, it delivers a precise, stable, and premium riding platform—
whether you are chasing performance or curating a dependable fleet for rental operations. Propulsion system is not included.