Lightweight Carbon Fiber Jet Surfboard – Electric Stand-Up Surfboard 50 km/h+

Product Description – Lightweight Carbon Fiber Jet Surfboard

Unleash the thrill of high-speed surfing with our Lightweight Carbon Fiber Jet Surfboard.
Engineered for agility, power, and durability, this electric stand-up surfboard combines aerospace-grade carbon fiber materials with a compact jet propulsion system to deliver over 50 km/h of pure performance. Designed for riders who demand balance, responsiveness, and reliability, it redefines how you experience freedom on the water.

Key Features

• Ultra-Light Carbon Fiber Construction – Built from aerospace-grade prepreg carbon fiber for maximum stiffness and minimal weight, allowing effortless acceleration and precise control.
• Electric Jet Propulsion System – Integrated high-thrust electric motor provides silent power delivery, stable acceleration, and responsive throttle control.
• 50+ km/h Top Speed – Optimized hull geometry and high-efficiency jet drive deliver exceptional speed with low drag and minimal energy loss.
• Compact & Balanced Design – Low center-of-gravity structure and wide stance area improve rider stability, turning performance, and maneuverability.
• Advanced Battery System – IP68-rated lithium battery module with BMS control ensures safe, consistent power output and easy swapping between sessions.
• Premium Surface Finish – Available in gloss, matte, forged, or custom carbon textures with logo and brand customization options.

Customer Problems We Solve

• Heavy, Hard-to-Control Boards – Many jet boards exceed 20 kg and are tiring to handle. Our fix: carbon sandwich structure achieves <9 kg total weight while maintaining strength.
• Limited Speed & Range – Inefficient propulsion systems restrict performance. Our fix: optimized jet nozzle and CFD hull deliver 25% higher thrust-to-drag ratio.
• Structural Cracks & Water Ingress – Two-piece designs often leak under pressure. Our fix: one-piece compression molding with continuous carbon weave prevents seam failures.
• Overheating & Power Drop – Poor cooling systems shorten battery life. Our fix: integrated water-cooling channels and advanced BMS maintain stable output.
• Corrosion & Wear – Saltwater quickly damages unprotected hardware. Our fix: 316L stainless inserts and UV-protected coatings extend lifespan and maintain aesthetics.

Why Choose a Lightweight Carbon Fiber Jet Board?

• High Power-to-Weight Ratio – Lightweight structure provides faster acceleration and responsive turning.
• Exceptional Durability – Carbon fiber resists impacts, fatigue, and corrosion even in harsh marine conditions.
• Stable Ride Experience – Optimized stance balance and carbon stiffness create smoother handling at high speeds.
• Modern, Minimalist Design – Sleek silhouette and exposed carbon weave highlight professional craftsmanship.
• Energy Efficiency – Reduced drag allows longer rides per charge without compromising performance.

Applications

• Professional and amateur riders seeking a lightweight, high-speed electric surfboard.
• Resorts and rental centers offering premium water sports experiences.
• OEM/ODM clients developing branded carbon fiber surfboard lines.
• Coastal and lake activity centers prioritizing efficient, durable surf equipment.

Frequently Asked Questions (FAQ)

Q1: What is the total weight of the surfboard?
A1: The board weighs approximately 9 kg (excluding battery), making it one of the lightest electric jet boards in its class.

Q2: How fast can it go?
A2: It can reach over 50 km/h depending on rider weight, water conditions, and setup configuration.

Q3: How long can it run per charge?
A3: Typical runtime is 60–80 minutes, supported by a high-capacity lithium battery with smart energy control.

Q4: Can it be customized for OEM projects?
A4: Yes. We support full OEM and ODM customization, including design, logo placement, and technical modifications.

Q5: Is it suitable for saltwater use?
A5: Yes. All components are marine-grade with corrosion-resistant materials and waterproof sealing for long-term durability.

Engineered by JCSPORTLINE — where lightweight performance meets carbon precision.

Design Phase: From Hydrodynamics to Structural Optimization

• SolidWorks / CATIA with CFD hydrodynamic simulation for complete structural design.
• Optimized waterline, tail rocker, and channel layout for lower drag and higher agility.
• V-shape or dual-concave bottom with leading-edge radius control for stability in choppy water.
• Integrated inserts & routing during design to minimize post-processing risk and leakage points.
• AI-based load & CG simulation ensures stability at speed across multiple sea conditions.

Lightweight Structure: Achieving the 8 KG Balance

• Sandwich Construction: “Carbon Fiber + Core” for strength-to-weight efficiency.
• Carbon Layers: 2×2 twill outer (impact) + unidirectional inner (longitudinal) with ±45° lay-up for torsional rigidity.
• Core Material: PU or PMI foam (60–120 kg/m³); PU offers PMI-like mechanics at lower cost.
• Localized Reinforcement: Tail, stance zone, and fin base per use case (racing/rental/recreation).

Weight Performance: Mainstream target ≈ 8 kg, tuned per strength standard while maintaining buoyancy and stability.

Mold Manufacturing: Precision from Surface to Structure

• P20 mold steel with Ra ≤ 0.8 μm mirror finish.
• 5-axis CNC machining for ±0.1 mm tolerance.
• Split mold + precision locating pins for exact alignment.
• Teflon release layer prevents fiber print-through and surface damage during demolding.
• One-piece compression molding eliminates visible seams; continuous carbon weave increases strength by ~35%.

Prototyping and Performance Validation

• Thermal Curing: 120 °C autoclave for 4h or 150 °C press-molding for 1.5h.
• Mechanical Testing: Flexural ≥300 MPa; Tensile ≥80 MPa; Core shear ≥15 MPa.
• Dynamic Testing: Water-tank tuning places the CG at ~1/3 board length for optimal control.
• 3D Scan Verification: CAD vs. prototype deviation ≤0.5 mm for repeatable precision.

Appearance and Coating

• Seamless one-piece surface with continuous carbon weave.
• Finishes: Gloss / Matte / Semi-transparent Carbon / Custom Logo.
• Large water-decal capability (>1 m) for branding.
• All finishes pass thermal cycling and salt-spray tests—no peeling, blistering, or warping.

Waterproofing and Anti-Corrosion Design

• Marine-grade stainless steel 316L inserts and hardware.
• 24-hour salt-spray pre-treatment; service life ≥ 3 years in marine conditions.
• Glass-fiber wrap + ABS reinforcement around insert zones to resist fatigue.

Mass Production and Quality Control

• Automated prepreg cutting, accuracy ±0.2 mm.
• PU core one-shot molding for uniform density.
• 150 °C / 90 min compression molding with closed-loop temperature monitoring.
• Ultrasonic (UT) + industrial CT; internal defect rate ≤0.5%.
• Modular assembly design; efficiency +60%.
• Custom PE film + foam crate; transport vibration ≤2g.

Environmental and Sustainable Manufacturing

• ≥90% carbon fiber recycling via fiber carbonization.
• Solar-powered curing reduces unit energy by ~30%.
• Low-VOC resin systems to minimize emissions.

Key Technical Challenges and Solutions

Final Performance Summary

• Weight: 8–15 kg, tunable via lay-up per strength target (mainstream target ≈ 8 kg).
• Dynamic Load Capacity: ≥ 500 kg.
• Surface Texture: Seamless carbon weave, natural flow without seam lines.
• Waterproof Durability: ≥ 3 years in marine conditions.
• Finish Quality: Mirror-like gloss or matte; no color deviation or bubbles.

Our Carbon Fiber Electric Surfboard achieves an optimal balance of innovation, performance, and durability.
With aerospace-grade materials, one-piece compression molding, and CFD-guided design, it delivers a precise, stable, and premium riding platform—
whether you are chasing performance or curating a dependable fleet for rental operations. Propulsion system is not included.